Manufacturing & Assembly: We understand your Challenges
Optimized Manufacturing starts with design - Why this Factor is crucial.
A product can only be commercially successful if it can be manufactured and assembled efficiently. Yet too often, these aspects are only considered late in the development process - resulting in costly corrections.
Our approach addresses this from the start: already in the first design phases, we factor in manufacturing processes, reduce complexity, and create solutions that integrate seamlessly into existing production workflows.
Good design emerges through dialogue. That's why we work closely with engineers, manufacturing, and assembly experts to evaluate design decisions for practical feasibility as early as possible. Every material choice, every type of joint, and every assembly process is thought through together to achieve optimal efficiency.
Thanks to direct coordination and iterative development, we avoid unnecessary revision loops and ensure that our designs are not only technically convincing, but also economically viable. We rely on a cooperative development process that enables practical solutions and prevents errors in production - closely aligned with your requirements.
We understand your Problems.
Innovation is the key to success, but between promising ideas and actual implementation, unexpected hurdles often arise. Development managers, production managers, and technical directors face the daily challenge of balancing technological progress with economic and manufacturing requirements. Time pressure, costs, and complex production processes set clear limits.
Good Design is the solution.
From concept to series production.
An efficiently designed product not only saves production costs, but also ensures smooth assembly and lasting quality. Our process optimizes every design from the outset for manufacturing and assembly, so that it integrates seamlessly into existing production workflows.
Evaluation of current production methods to increase efficiency.
Reduction of material costs and production steps.
Collaboration with your team to define requirements precisely.
Testing design variants to optimize component geometries and assembly processes.
Reduction of the number of parts and improvement of assembly friendliness.
Use of innovative manufacturing processes such as rubber pad pressing or 3D printing.
Optimization of production and assembly processes through digital and physical testing.
Adapting the design to different production volumes and manufacturing methods.
Support with quality assurance and ongoing optimization.
Our Projects show how efficiently thought-out Design creates measurable Benefits.
Modern Medical Technology - By reducing the number of parts and integrating modular components, assembly time for a device was reduced by 30%.
Power Tools - The optimized component geometry of an angle grinder head led to a reduction in material usage of 42% less aluminum.
Cycling - The introduction of rubber pad pressing enabled cost-efficient production of small quantities while maintaining product quality and precision.
Our Tools for your Success.
Modern manufacturing demands precise, flexible, and cost-efficient methods. We use a combination of powerful CAD software, state-of-the-art prototyping technology, and high-precision manufacturing processes to develop designs that can be implemented economically and reliably.
We work with two specialized CAD systems to optimally meet both creative and technical requirements:
With these tools, we develop designs that are functional, production-ready and easy to assemble.
Our 3D printing processes make it possible to quickly make design ideas tangible and to test them at an early stage. In particular, we rely on two technologies with specific strengths:
By using additive manufacturing, we can implement design adjustments immediately and drastically reduce validation times.
With our in-house gantry milling system, we produce exact models, prototypes, and workpieces that are ideal for functional and assembly testing.
Our 3D scanner with hybrid laser and LED technology captures components with maximum accuracy. This enables us to:
Through surface reconstruction and optimization, we enable the improvement of existing components. This is particularly valuable when original data is missing or older designs need to be adapted to modern manufacturing processes.
Our technologies are designed to shorten development times, reduce costs, and ensure the highest quality, so that your products can be developed not only innovatively, but also economically.
And we're happy to answer them.
DFMA reduces production costs significantly through systematic optimization already in the development phase. The approach simplifies products by consolidating components and standardizing parts. Fewer parts mean lower material and storage costs.
The method minimizes manufacturing steps by selecting simpler production processes and avoiding unnecessary tolerances. Complex geometries are limited to what is necessary, reducing machining time and tooling costs.
In assembly, companies benefit from shorter cycle times: self-aligning components, unambiguous joining directions, and the elimination of special tools speed up the process.
Sources of error are reduced and rework is eliminated. Studies show cost reductions of 20 - 40% alongside shorter time-to-market. Early design decisions pay off across the entire product lifecycle.
We use innovative processes such as CAD-supported design, which enables precise 3D models and simulation-based optimization. 3D printing accelerates the prototyping phase and allows rapid iterations before components enter series production.
For precise functional and series components, we use CNC manufacturing, injection molding optimization, and where needed, rubber pad pressing - which offers particular advantages for complex shapes and gentle forming processes.
Reverse engineering additionally supports the revision of existing products or the digitization of components.
Industries with complex products and high efficiency requirements benefit especially from industrial design for manufacturing and assembly.
Our solutions are ideal for medical technology, power tools, sports equipment, and many other industries that require precisely engineered, assembly-friendly, and cost-efficiently producible products. Particularly where safe assembly processes, low part counts, and robust designs are critical, manufacturing-oriented design enables shorter production times, fewer errors, and lower unit costs.
Smaller manufacturers and innovative companies also benefit from well-thought-out designs, as they can get to series production faster and sustainably improve their product quality.
A small selection of projects that are not ordinary even for us.
